TL;DR: A BRDF-based Photometric Stereo approach that accounts for complex reflectance characteristics when capturing fine geometric features of painted button surfaces, effectively enhancing the detectability of micro-defects that are visually indistinct in painted automotive components.
Ensuring the visual appearance quality of automotive interior buttons requires reliable inspection of painted surfaces. However, powder-coated finishes present complex reflectance behaviors, including directional glare and irregular highlight patterns, which often mask or resembl…
TL;DR: A baseline-panel–driven correction map that utilizes prior information extracted from healthy panels is introduced that enhances the stability and accuracy of crack detection, enabling more reliable inspection under the challenging lighting conditions of real automotive press lines.
Crack detection on pressed panels is essential for maintaining quality in automotive manufacturing. However, achieving stable inspection is challenging due to strong reflections on metallic surfaces, geometric curvature, and varying illumination conditions. To address these issue…