Assessing Risks of Hydro-Generator Shaft Fatigue from Data Center Load Oscillations

Kaustav Chatterjee, Meghana Ramesh, Shuchismita Biswas, Brett A. Ross, Antos C. Varghese, Sameer Nekkalapu, Slaven Kincic

Large AI data center loads can introduce persistent sub-synchronous active-power oscillations that may impact nearby generators by exciting torsional modes and increasing shaft stress. This paper presents a model-based framework for evaluating hydro-generator shaft fatigue risk under oscillatory loading. An electromagnetic transient simulation model is developed using a two-mass turbine-generator shaft representation with parameters from real-world generation units and a configurable AI data center load. The risk assessment is performed in two stages. First, a network transfer function quantifies the propagation of load oscillations from the data center point of interconnection to the hydro-generator terminal. A plant transfer function then characterizes the resulting shaft torque amplification. A frequency-scan approach identifies resonance regions and evaluates torque amplification at individual forcing frequencies. Parametric studies show that amplification is strongly affected by generator-to-turbine inertia ratio and torsional damping. Lower inertia ratios shift torsional modes to lower frequencies and increase amplification, indicating that some Kaplan-type units may be more susceptible than comparable Francis or Pelton units. Reduced damping further increases resonant response and fatigue exposure. A simplified fatigue assessment based on S--N curves and the Goodman diagram relates simulated torque response to mechanical integrity. The resulting Goodman safety factor provides a practical metric for evaluating the impact of persistent AI data center oscillations on hydro-generator service life and supports interconnection studies, oscillation limits, and plant-level monitoring strategies.